Abin da kuke so ku sani ba tsarin masana'anta ba ne amma tsarin samar da samfurin gyare-gyaren allura?
Da fatan za a danna:https://www.plasticmetalmold.com/professional-injection-moulding-services/
Bayanin Sabis
A matsayin ɗaya daga cikin manyan kasuwancin mu, muna ba da nau'ikan nau'ikan ƙirar ƙirar allura masu girma dabam.Za mu iya samar da mafi kyawun sabis ga abokan cinikinmu daga ƙirar farko, ƙirar ƙira da gwaji zuwa tsarin bayan-tallace-tallace.
Tsarin allura kayan aiki ne don kera samfuran filastik;Har ila yau, kayan aiki ne wanda ke ba da samfurori na filastik cikakken tsari da madaidaicin girma.Yin gyare-gyaren allura hanyar sarrafawa ce da ake amfani da ita don yawan samar da wasu sassa masu siffa.Musamman, zafi, narkakkar robobi ana allura a cikin kogon gyare-gyare a ƙarƙashin matsin lamba daga injin gyare-gyaren allura, kuma bayan sanyaya da warkewa, ana samun samfurin da aka ƙera.
Allura molds bisa ga gyare-gyaren halaye na thermoset filastik kyawon tsayuwa, thermoplastic filastik kyawon tsayuwa biyu;bisa ga gyare-gyaren tsari, an bambanta su a cikin canja wuri kyawon tsayuwa, busa kyawon tsayuwa, simintin gyare-gyare, thermoforming molds, zafi latsa molds (matsana kyawon tsayuwa), allura molds, da dai sauransu, inda zafi matsi molds ga abu ambaliya za a iya raba zuwa ambaliya irin. Rabin gyaran gyarai, babu wani nau'in overflow uku, na allurar allura don za a iya rarraba tsarin sinadarai, da kuma mai gudu mai gudu.bisa ga hanyar lodawa da saukewa za a iya raba su zuwa wayar hannu, gyarawa biyu.
Tsarin Sabis
Hanyar yin gyare-gyaren allura yana da ban tsoro da rikitarwa, yana da alama yana da sauƙi kuma yana buƙatar matakai da yawa a bayan aikin.A allura mold yin tsari yafi hada da: yarda abokin ciniki ta al'ada bukatun, aikin injiniya tawagar mold zane, mold masana'antu, mold dubawa da gwaji mold, mold gyara da kuma gyara, mold tabbatarwa.The wadannan Ningbo P&M zai kai ku ta hanyar aiwatar daya bayan daya.
1 oda tabbatarwa&shiri
Abokin ciniki ya sanya oda, nazarin tsarin samfur, kayan aiki da fasahar sarrafawa, yanke shawara kan kayan aikin injin gyare-gyaren allura
Yin gyare-gyaren filastik, da farko, ma'aikatan injiniya na abokin ciniki don samar da zane-zane ga masu sana'a, masana'anta ta hanyar gyare-gyaren kayan aikin filastik, tsarin tattarawa, nazarin, narkewar bayanan samfurin, wannan don gyare-gyaren abokin ciniki.
2 Design na mold (mold tushe, aka gyara), zane
Kafin zayyana mold, muna buƙatar fahimtar amfani da sassa, fasaha, daidaiton girma da sauran buƙatun fasaha.Misali, menene buƙatun sassa na filastik dangane da bayyanar, bayyanar launi, da aiki, ko nau'in lissafi, gangara, da abubuwan da ake sakawa na sassan filastik suna da ma'ana, ƙimar da aka yarda da lahani na gyare-gyare kamar alamomin fusion da raguwa, da kuma ko akwai bayan-aiki kamar fenti, plating, siliki, da hakowa.
Yi ƙididdige ko haƙurin gyare-gyaren ya yi ƙasa da juriyar juzu'in sassa na filastik, kuma ko ana iya ƙera sassan filastik don biyan buƙatun.Bugu da kari, don gane plasticization na filastik da gyare-gyaren tsarin sigogi.
3. Zaɓin kayan abu
Hakanan za mu gano abubuwan da ake buƙata na hanyar ciyar da manne, ƙirar ƙira, kayan kayan filastik, nau'in tsarin ƙira, da sauransu.
Kayan gyare-gyaren ya kamata ya dace da ƙarfin buƙatun sassa na filastik, suna da ruwa mai kyau, daidaituwa da isotropy, da kwanciyar hankali na thermal.Dangane da yin amfani da sassa na filastik kuma ko bayan aiwatarwa, kayan gyare-gyare ya kamata su dace da buƙatun rini, yanayin plating na ƙarfe, kayan ado na kayan ado, elasticity mai mahimmanci da filastik, nuna gaskiya ko abubuwan gani, gluing (kamar ultrasonic) ko waldi.
Sassan da aka ƙera suna nufin tuntuɓar filastik kai tsaye da samfuran gyare-gyare, kamar su cavities, cores, sliders, saka, jiragen sama masu karkata, mutuwa gefe, da sauransu.
Kayan kayan da aka ƙera suna da alaƙa kai tsaye da inganci da dorewa na ƙirar kuma yana ƙayyade bayyanar da ingancin ciki na samfuran filastik da aka ƙera.
Ka'idar zaɓin abu shine: dangane da nau'in filastik da aka ƙera, siffar samfur, daidaiton girman, bayyanar samfur, inganci da buƙatun amfani, girman tsari, la'akari da yankan, gogewa, walƙiya, etching, nakasawa, juriya da juriya. sauran kayan kaddarorin, yin la'akari da yanayin tattalin arziki da samar da samfura da hanyoyin sarrafawa, don zaɓar nau'ikan ƙarfe daban-daban.Akwai sanduna da yawa, kuma zabin kayan munts za'a iya tantance shi ta yanayin samfurin da yawan kayayyakin.
(1) don gyare-gyaren samfuran filastik, rami da ainihin yakamata suyi amfani da ƙarfe mai inganci da aka shigo da shi tare da aikin gogewa na madubi, kamar 718 (P20 + Ni class), NAK80 (class P21), S136 (aji 420), aji H13 karfe, da sauransu.
(2) Domin bukatun samfurin bayyanar ingancin, dogon sabis rayuwa, taro samar da molds, da cavities ya kamata a yi amfani da high quality shigo da karfe da high madubi polishing yi, kamar 718 (P20 + Ni class), NAK80 (P21 class), Da dai sauransu. Za a iya amfani da ainihin a cikin ƙananan nau'in karfe da aka shigo da shi P20 ko P20 + Ni.
(3) don ƙanana da daidaitattun samfuran ƙira, buƙatun ingancin bayyanar gabaɗaya, ana amfani da sassan gyare-gyaren sa a cikin matsakaicin matsakaicin matakin ƙarfe P20 ko P20 + Ni.
(4) domin babu bayyanar ingancin da ake bukata na ciki tsarin sassa, forming kayan a kan karfe kuma babu musamman da ake bukata na mold, za a iya zabar low sa karfe P20 ko P20 + Ni aji.
3. Tabbatar da rami.
Sassan da ke samar da sararin samfurin ana kiran su sassa (watau mold gaba ɗaya) da kuma sassan (na mold) waɗanda ke haifar da saman samfurin ana kiran su cavities (Cavity).
Gabaɗaya, babban adadin cavities a cikin mold yana nufin cewa zai iya samar da ƙarin samfuran a cikin allura ɗaya, watau, ƙarar samarwa mafi girma.Duk da haka, farashin ƙirar zai kuma ƙaruwa, don haka adadin cavities a cikin ƙirar dole ne a daidaita shi bisa ga adadin samar da za a samu.
Kera da mold
Machining na mold ya hada da CNC machining, EDM machining, waya yankan machining, zurfin rami hako machining da sauransu.Bayan da mold embryo da kayan aka ba da oda a mayar, shi ne kawai m sarrafa jihar ko kawai karfe kayan, sa'an nan jerin inji aiki dole ne a za'ayi bisa ga zane da niyya na mold yin sassa daban-daban.
1.CNC machining: buƙatunsa sun haɗa da hanyoyin sarrafawa iri-iri, zaɓin kayan aiki, sigogin sarrafawa da sauran buƙatu, masu sha'awar gano bayanan da suka dace don koyo.
2. EDM machining: EDM shine kayan aikin fitarwa na lantarki, wanda shine tsarin yin amfani da fitarwa na lantarki don lalata kayan aiki don cimma girman da ake bukata, kuma ta haka ne kawai zai iya sarrafa kayan aiki.Ji na lantarki da ake amfani da shi gabaɗaya jan ƙarfe ne da graphite.
Ana amfani da yankan waya don sarrafa sasanninta masu kaifi.
Ana amfani da hakowa mai zurfi sosai wajen sarrafa babban rami na jigilar ruwa da sarrafa ramin hannun riga.
3. Haɗa taro
Matsawa a cikin tsarin samar da gyare-gyare yana taka muhimmiyar rawa, aikin yana buƙatar gudanar da dukkanin tsarin masana'anta.Matsa aiki, dace mutu taro, juya, niƙa, nika da kuma hakowa kowane irin gwaninta.
4. mold ceto, polishing
Mold ceton, polishing ne mold a CNC, EDM, clamping aiki, mold taro a gaban mold ta amfani da sandpaper, man dutse, hakowa plaster da sauran kayan aikin da kayan aiki na mold sassa.
Mold dubawa, mold gwajin, samfurin ga abokin ciniki
1.Bincike na mold
A tsari na mold da taro ne a zahiri dauke a matsayin dubawa tsari na mold, a cikin mold taro, za ka iya duba ko mold frame a wurin, ko thimble hannun riga santsi, ko mold ya yi kuskure tsangwama, da dai sauransu.
2.Test mold
Bayan da aka gama masana'anta, don gwada yanayin ƙirar kuma ko tsarin sassan roba yana da kyau, muna buƙatar gwada ƙirar akan injin allura.Ta hanyar gwajin gwaji, za mu iya fahimtar halin da ake ciki a cikin tsarin yin giya da kuma ko tsarin sassan roba yana da kyau ko a'a.
Don buƙatun gwajin ƙira da haɓaka lahani na sassan roba, da fatan za a koma ga shawarar ma'aikacin fasaha.
3 Gyaran ƙira
Bayan da mold gwajin, bisa ga mold gwajin halin da ake ciki, za mu yi daidai canje-canje saduwa da abokin ciniki ta bukatun ga mold.
Don ƙirar tsarin, canjin tsarin dole ne ya yi ƙoƙarin fahimtar halin da ake ciki, ko don taɓa jigilar ruwa, ejector fil, yadda za a canza sauƙi, da dai sauransu, za a iya haɗa shi tare da bayanin da ya dace sannan kuma canza canjin mold mai dacewa.
5 Isar da kayan kwalliya
Ta hanyar tashoshi masu arha da kwanciyar hankali, muna ba da tabbacin cewa za a isar da ƙirar zuwa wurin da abokin ciniki ya keɓance ba tare da lalacewa ko jinkiri ba.
6 Bayan-tallace-tallace sabis
Ningbo P&M yana da cikakken tallace-tallace da kuma bayan-tallace-tallace sabis tawagar.
Muna ba da garanti na shekara ɗaya da cikakken sabis na tallace-tallace don tabbatar da cewa abokan cinikinmu za su iya siyan sabis ɗin ƙirar mu na al'ada cikin gamsarwa kuma ba tare da damuwa ba.
Muna ba da cikakken kewayon sabis na tuntuɓar kafin siye don abokan cinikinmu su san abin da suke buƙata.
Falsafar ƙirar ƙirar mu ta dogara ne akan daidaito, babban sauri, karko, kwanciyar hankali, ceton kuzari da aiki mai sauƙin amfani, kuma mun himmatu wajen haɓaka nau'ikan nau'ikan injunan gyare-gyaren injunan ƙirar ƙira.Dangane da kula da ingancin ƙira, don baiwa masu amfani da mafi kyawun ƙwarewa, mun dage kan yin amfani da abubuwan ƙera da aka shigo da su kuma kowane matakin taro ana gwada shi ta injiniyoyi tare da ingantattun kayan aunawa don tabbatar da cewa kowane tsari yana aiki a tsaye, cikin kwanciyar hankali da aminci.Bugu da ƙari, don ba ku ƙarin madaidaicin shawarwari don bukatunku, za mu bincika halayen samfuran ku, fitarwar samarwa da matsalolin da kuke fuskanta a halin yanzu, kimanta duk yanayin halin ku kuma mu ba ku shawarwari masu dacewa.Idan kuna son haɓaka sabon samfuri amma ba ku da tsare-tsaren gina layin samarwa, muna kuma farin cikin taimaka muku ta hanyar ba ku ƙwarewa da ƙwarewar fasaha don biyan bukatun ku.
Muna da ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun don gwada ƙirar ƙira. Bugu da ƙari, muna taimaka wa abokan cinikinmu su haɗa kayan aiki na atomatik a cikin ƙirar su don tabbatar da cewa kowane aiki yana gudana lafiya, don haka tabbatar da cewa an ba da samfurin zuwa kamfanin ku a shirye don fara aiki nan da nan.
Lokacin da kuka haɗu da matsaloli yayin aikin ƙirar, ƙungiyarmu ta kan layi ta bayan-tallace-tallace a shirye take don samar da sabis na gyarawa.Kuna iya tuntuɓar mu, bayyana matsalar, kuma ƙwararrun ƙwararrunmu za su ba ku mafita da zaran sun fahimci matsalar.
Za mu kawo muku mafi matsananci kuma cikakke sabis!
A lokaci guda kuma bin manufar haɗin kai na dogon lokaci, muna shirye mu ba ku mafi ƙasƙanci farashin a ƙarƙashin irin wannan inganci!
Yi fatan rakiyar kamfanin ku don ci gaba da haɓaka tare, zama abokin tarayya da abokin ku na gaske, da cimma yanayin nasara!Barka da zuwa tambaya:)