Abin da kake son sani ba shine tsarin kera mold ba, amma tsarin samar da samfuran ƙera allura?
Da fatan a danna:https://www.plasticmetalmold.com/professional-injection-molding-services/
Zaɓi injin gyaran allurar da ya dace bisa ga halayen mold ɗin, daidaita tsarin injin gyaran allurar bisa ga kayan filastik, sannan a ƙarshe a samar da mafi kyawun samfuran filastik masu dacewa.
Zaɓin kayan filastik
1.ABS acrylonitrile-butadiene-styrene copolymer-Sassan ABS na Musamman
Matsakaicin aikace-aikacen kewayon:
Motoci (allon dashboard, ƙusoshin kayan aiki, murfin ƙafafun, akwatunan madubi, da sauransu), firiji, kayan aiki masu nauyi (na'urorin busar da gashi, na'urorin haɗawa, masu sarrafa abinci, na'urorin yanke ciyawa, da sauransu), akwatunan waya, madannai na rubutu, motocin nishaɗi kamar kekunan golf da jet skis.
2.PA6 polyamide 6 ko nailan 6-Na musammanPA6Sassan
Matsakaicin aikace-aikacen kewayon:
Ana amfani da shi sosai a cikin sassan gini saboda ƙarfin injina da kuma taurinsa. Saboda kyawun juriyarsa ga lalacewa, ana kuma amfani da shi wajen ƙera bearings.
3.PA12 polyamide 12 ko nailan 12-Na musammanA12Sassan
Matsakaicin aikace-aikacen kewayon:
Mita ruwa da sauran kayan aiki na kasuwanci, hannun riga na kebul, kyamarorin injina, hanyoyin zamiya da bearings, da sauransu.
4.PA66 polyamide 66 ko nailan 66-Na musammanPA66Sassan
Matsakaicin aikace-aikacen kewayon:
Idan aka kwatanta da PA6, ana amfani da PA66 sosai a masana'antar kera motoci, gidajen kayan aiki da sauran kayayyakin da ke buƙatar juriyar tasiri da buƙatun ƙarfi mai yawa.
5.PBT polybutylene terephthalate-Na musammanPBTSassan
Matsakaicin aikace-aikacen kewayon:
Kayan aikin gida (ruwan injin sarrafa abinci, kayan tsabtace injin, fanka na lantarki, kayan busar da gashi, kayan kofi, da sauransu), kayan lantarki (masu sauyawa, gidajen mota, akwatunan fiyu, maɓallan allon kwamfuta, da sauransu), masana'antar kera motoci (garin radiator, da sauransu), bangarorin jiki, murfin tayoyi, kayan ƙofa da taga, da sauransu).
6.PC polycarbonate-Na musammanPSassan C
Matsakaicin aikace-aikacen kewayon:
Kayan aikin lantarki da na kasuwanci (kayan kwamfuta, masu haɗawa, da sauransu), kayan aiki (masu sarrafa abinci, aljihun firiji, da sauransu), masana'antar sufuri (fitilun gaba da na baya na abin hawa, allon mota, da sauransu).
7.PC/ABS polycarbonate da acrylonitrile-butadiene-styrene copolymers da gaurayawan su-Na musammanKwamfuta/ABSSassan
Matsakaicin aikace-aikacen kewayon:
Katunan kwamfuta da na'urorin kasuwanci, kayan aikin lantarki, injinan lawn da lambu, sassan motoci (allon dashboard, kayan ado na ciki, da murfin taya).
8. Hadin PC/PBT Polycarbonate da Polybutylene Terephthalate-Na musammanKwamfutar PC/PBTSassan
Matsakaicin aikace-aikacen kewayon:
Akwatunan gear, bumpers na mota, da samfuran da ke buƙatar juriyar sinadarai da tsatsa, kwanciyar hankali na zafi, juriyar tasiri, da kwanciyar hankali na geometric.
9. PE-HD polyethylene mai yawa-Na musammanPE-HDSassan
Matsakaicin aikace-aikacen kewayon:
Kwantena na firiji, kwantena na ajiya, kayan kicin na gida, murfi na rufewa, da sauransu.
Polyethylene mai ƙarancin yawa 10PE-LD-Na musammanPE-LDSassan
Matsakaicin aikace-aikacen kewayon:
Kwano, Kabad, Haɗin Bututu
11.Polyeter na PEI-Na musammanPEI Sassa
Matsakaicin aikace-aikacen kewayon:
Masana'antar kera motoci (sassan injina kamar na'urori masu auna zafin jiki, na'urorin sarrafa mai da iska, da sauransu), kayan lantarki da na lantarki (masu haɗa wutar lantarki, allunan da'ira da aka buga, akwatunan guntu, akwatunan da ba sa fashewa, da sauransu), marufi na samfura, kayan cikin jirgin sama, masana'antar magunguna (kayan aikin tiyata), gidajen kayan aiki, na'urorin da ba za a iya dasawa ba).
12.PET polyethylene terephthalate-Na musammanPESassan T
Matsakaicin aikace-aikacen kewayon:
Masana'antar kera motoci (sassan gini kamar akwatunan madubi, kayan lantarki kamar madubin fitilar gaba, da sauransu), kayan lantarki (gidajen mota, masu haɗa wutar lantarki, na'urorin juyawa, maɓallan wuta, kayan ciki na tanda na microwave, da sauransu). Aikace-aikacen masana'antu (gidajen famfo, kayan aikin hannu, da sauransu).
13.PETG Glycol da aka gyara-Polyethylene Terephthalate-Na musammanPETGSassan
Matsakaicin aikace-aikacen kewayon:
Kayan aikin likita (bututun gwaji, kwalaben reagent, da sauransu), kayan wasa, na'urorin saka idanu, murfin tushen haske, abin rufe fuska na kariya, tiren adana sabo na firiji, da sauransu.
14.PMMA polymethyl methacrylate--Na musammanPMMASassan
Matsakaicin aikace-aikacen kewayon:
Masana'antar kera motoci (kayan sigina, allunan kayan aiki, da sauransu), masana'antar magunguna (kwantenan ajiyar jini, da sauransu), aikace-aikacen masana'antu (faifan bidiyo, na'urorin watsa haske), kayan masarufi (kofuna na sha, kayan rubutu, da sauransu).
15.POM polyoxymethylene--Na musammanPOMSassan
Matsakaicin aikace-aikacen kewayon:
POM yana da ƙarancin ƙarfin gogayya da kuma kyakkyawan kwanciyar hankali na geometric, musamman ma ya dace da yin gears da bearings. Tunda yana da ƙarfin juriya ga zafi mai yawa, ana kuma amfani da shi a cikin na'urorin famfo (bawuloli na bututu, gidajen famfo), kayan aikin lawn, da sauransu.
16.PP polypropylene---Na musammanPSassan P
Matsakaicin aikace-aikacen kewayon:
Masana'antar kera motoci (galibi suna amfani da PP tare da ƙarin ƙarfe: fenders, bututun iska, fanka, da sauransu), kayan aiki (liners na ƙofofin injin wanki, bututun iska na busarwa, firam ɗin injin wanki da murfi, layin ƙofofin firiji, da sauransu), kayan yau da kullun na masu amfani (kayan aikin lawn da lambu kamar injin yanke ciyawa da feshi, da sauransu).
17.PPE polypropylene-Na musammanPSassan PE
Matsakaicin aikace-aikacen kewayon:
Kayan gida (na'urar wanke kwanuka, injinan wanki, da sauransu), kayan lantarki kamar gidajen sarrafawa, masu haɗa fiber optic, da sauransu.
18.PS polystyrene-Na musammanPSassan S
Matsakaicin aikace-aikacen kewayon:
Marufin samfura, kayan gida (kayan tebura, tire, da sauransu), lantarki (kwantenan da ba su da haske, na'urorin watsa haske, fina-finan rufewa, da sauransu).
19.PVC (polyvinyl chloride)-Na musammanPSassan VC
Matsakaicin aikace-aikacen kewayon:
Bututun samar da ruwa, bututun gida, bangarorin bango na gida, akwatunan injinan kasuwanci, marufi na kayan lantarki, kayan aikin likita, marufi na abinci, da sauransu.
20.SA styrene-acrylonitrile copolymer-Sassan SA na Musamman
Matsakaicin aikace-aikacen kewayon:
Wutar lantarki (soket, gidaje, da sauransu), kayayyakin yau da kullun (kayan kicin, na'urorin firiji, tashoshin talabijin, akwatunan kaset, da sauransu), masana'antar motoci (akwatunan fitilar gaba, na'urorin haske, allunan kayan aiki, da sauransu), kayan gida (kayan teburi, wukake na abinci, da sauransu) da sauransu), marufi na kwalliya, da sauransu.
Tsarin aikin gyaran allura
1. Shirye-shiryen kayan da aka sarrafa:
1. Za mu zaɓi kayan da suka fi dacewa da filastik bisa ga buƙatun abokan ciniki (an shigo da kayanmu daga ƙasashen waje, kuma samfuran sune Lotte daga Koriya, Chi Mei daga Taiwan, da sauransu).
2. Zaɓi toner ɗin (toner ɗinmu ya fito ne daga mai samar da kayanmu na gida, farashin ya yi daidai kuma ingancinsa yana da kyau)
3. Tsaftace ganga (yana ɗaukar awanni 3)
4. Saka kayan da aka yi da toner a cikin bokitin a gauraya.
2. Gyara kayan aiki
1. Zaɓi injin gyaran allura mafi dacewa, sannan ka zaɓi injin gyaran allura mafi dacewa bisa ga girma da buƙatun mold ɗin.
2..Injiniyan ya saka injin a cikin injin gyaran allura da majajjawar sarka, sannan ya fara gyara injin gyaran allurar. (Wannan tsari zai ɗauki awanni da yawa)
3. Tsarin allurar da aka tsara
Tsarin ƙera allurar ya ƙunshi matakai shida, kamar rufe mold - cikewa - riƙe matsi - sanyaya - buɗe mold - sakin mold. Waɗannan matakai shida suna ƙayyade ingancin ƙera samfurin kai tsaye, wanda cikakken tsari ne mai ci gaba.
1. Matakin Cikowa: Matakin cikewa shine matakin farko na dukkan zagayen allurar, wanda ke farawa daga rufe mold zuwa lokacin da ramin mold ya cika kusan kashi 95%. A ka'ida, gajeriyar lokacin cikawa, mafi girman ingancin gyaran; duk da haka, a ainihin samarwa, lokacin gyaran (ko saurin allura) ya dogara da yanayi da yawa.
2. Matakin Riƙewa: Matakin riƙewa shine ci gaba da amfani da matsin lamba don matse narkewar da kuma ƙara yawan filastik (yawa) don rama halayen raguwar filastik. A lokacin aikin matsewa, matsin baya yana da yawa saboda ramin mold ya riga ya cika da filastik. A lokacin aikin matsewa, matsewar injin allurar na iya tafiya gaba a hankali da ɗan kaɗan, kuma yawan kwararar filastik shima yana raguwa, wanda ake kira riƙewa da matsewa. Yayin da filastik ke sanyaya kuma ya taurare a bangon mold, danko na narkewar yana ƙaruwa da sauri, don haka juriya a cikin ramin mold yana da yawa. A cikin matakai na ƙarshe na matsewa da riƙewa, yawan kayan yana ci gaba da ƙaruwa kuma ɓangaren da aka ƙera yana samuwa a hankali. Dole ne matakin matsewa da riƙewa ya ci gaba har sai ƙofar ta warke kuma ta rufe.
3. Matakin Sanyaya: Tsarin tsarin sanyaya yana da matuƙar muhimmanci. Wannan saboda ɓangaren filastik mai lanƙwasa za a iya sanyaya shi kawai kuma a taurare shi zuwa wani tauri don guje wa lalacewar ɓangaren filastik saboda ƙarfin waje bayan rabuwa. Tunda lokacin sanyaya ya kai kusan kashi 70% ~ 80% na dukkan zagayowar simintin, tsarin sanyaya da aka tsara sosai zai iya rage lokacin simintin sosai, inganta yawan aikin simintin allura da rage farashi. Tsarin sanyaya da aka tsara mara kyau zai ƙara lokacin simintin da farashi; rashin daidaiton sanyaya zai ƙara haifar da warpage da nakasa kayayyakin filastik.
4. Matakin Rabuwa: Rabuwa ita ce mataki na ƙarshe na zagayowar allurar ƙera abu. Duk da cewa an yi wa samfurin ado da sanyi, rabuwar har yanzu tana da tasiri sosai ga ingancin samfurin. Rashin isasshen ƙera abu zai iya haifar da rashin daidaito lokacin da ake cire kayan, wanda ke haifar da nakasa da sauran lahani lokacin da aka fitar da samfurin. Akwai manyan nau'ikan ƙera abu guda biyu: ƙera abu a saman sandar da kuma ƙera abu a faranti. Lokacin tsara ƙera abu, muna buƙatar zaɓar hanyar ƙera abu daidai bisa ga halayen tsarin samfurin don tabbatar da ingancin samfurin.
4. Yanke kayayyaki
1. Yanke samfurin ta hanyar na'ura, (ana samar da samfurin da kan kayan, wanda ke buƙatar injin ya yanke. Muna da nau'ikan injuna guda biyu, ɗaya injin ne mai atomatik, wanda ke buƙatar yankewa da hannu, kuma ana buƙatar takamaiman kuɗi. Kudin aiki. Ɗayan kuma injin ne mai cikakken atomatik, wanda hannun robot ke yi) (hoton samfurin da aka samar yanzu)
2. A saka kayan da aka gama a cikin kwali sannan a kai su ma'ajiyar masana'anta don yin marufi.
5.Marufi (za mu naɗe shi bisa ga buƙatun abokan ciniki)
1.Girman kaya: Muna tattara kaya bisa ga halayen kayan. Idan za a iya tara kayan, za mu tattara su ta hanyar tattarawa. Manufarmu ita ce mu sanya girman kayan ya zama ƙarami gwargwadon iko, don rage farashin jigilar kaya na abokin ciniki.
2. An shirya shi daban-daban: An shirya shi daban-daban ta jakar OPP, tare da marufin kwali, kuma an shirya shi daban-daban a cikin kwali.
1. Marufi na jakar OPP: Ana amfani da jakar OPP ta yau da kullun don canja wurin samfurin. Idan adadin ya ƙanƙanta, za mu yi amfani da marufi na hannu, idan adadin ya yi yawa, za mu yi amfani da marufi na inji.
2. Marufi na kwali: Ana amfani da takarda mai rufi don toshe marufi na samfurin, kuma wani lokacin ana yin sa a cikin fakitin marufi tare da akwatin marufi.
3. Marufi na kwali na mutum ɗaya: Akwatin da aka keɓance yana tattara samfurin daban-daban, kuma tasirin da abokan ciniki ke so za a iya bugawa a kan kwali.
(Lokacin da ake buƙatar marufi mai sauƙi gabaɗaya yana ɗaukar kimanin kwanaki 7-9, idan marufi mai rikitarwa yana buƙatar ainihin yanayin)
3. Sabis na Sufuri (Za mu zaɓi mafi kyawun hanyar jigilar kaya ga abokan ciniki bisa ga buƙatunsu)
1. Sufurin jirgin sama
Jiragen sama gabaɗaya suna iya zaɓar FedEx, UPS, DHL, Sagawa Express, TNT da sauran jigilar kaya ta gaggawa.
Yawancin lokaci yana ɗaukar kimanin kwanaki 5-8 na aiki
2. Sufuri a teku
(1) DDP: DDP ta teku ana yin ta ne daga gida zuwa gida, an riga an haɗa haraji, kuma ana sa ran lokacin zai zo nan da kimanin kwanaki 20-35 na aiki.
(2) CIF: Muna shirya jigilar kayayyaki zuwa tashar jiragen ruwa da abokin ciniki ya tsara, kuma abokin ciniki yana buƙatar kammala izinin kwastam bayan isa tashar jiragen ruwa da za a je.
(3) FOB: Muna jigilar kayan zuwa tashoshin jiragen ruwa da aka keɓe a China kuma muna shirya tsarin bayyana kwastam don kayan. Sauran tsarin yana buƙatar tsarin jigilar kaya na abokin ciniki da aka tsara.
(4) Ana iya zaɓar sharuɗɗan ciniki bisa ga buƙatunku
3. sufuri na ƙasa
Sufurin ƙasa shine shirya jigilar manyan motoci zuwa ga abokan ciniki. Kasashen da galibi ke amfani da wannan hanyar sufuri sune: Vietnam, Thailand, Rasha, da sauransu. Iyakar lokacin yawanci yana kusan kwanaki 15-25 kafin isowa, gami da haraji
4. Sufurin jirgin ƙasa
Ana amfani da sufurin jirgin ƙasa galibi a ƙasashen Turai, kuma lokacin da aka kayyade shine kimanin kwanaki 45-60, gami da haraji.
Za mu kawo muku mafi tsauri da cikakkiyar sabis!
A lokaci guda muna bin manufar haɗin gwiwa na dogon lokaci, muna shirye mu ba ku mafi ƙarancin farashi a ƙarƙashin inganci iri ɗaya!
Ina fatan za ku raka kamfaninku don ci gaba da haɓaka tare, ku zama abokin tarayya da abokin ku na gaske, da kuma cimma yanayi mai nasara! Barka da zuwa ga tambaya :)