Molds, daban-daban kyawon tsayuwa da kayan aikin da ake amfani da su wajen samar da masana'antu don samun samfurin da ake so ta hanyar allurabusa gyare-gyare, extrusion, mutu-simintin gyare-gyare ko ƙirƙira, simintin gyare-gyare, tambari, da dai sauransu. A takaice dai, mold kayan aiki ne da ake amfani da shi don samar da labarin da aka ƙera, kayan aiki wanda ya ƙunshi sassa da yawa, nau'i daban-daban suna da sassa daban-daban.Ana amfani da shi galibi don sarrafa sifar labarin ta hanyar canza yanayin zahirin kayan da ake ƙera su.

To ta yaya ake yin kwalliyar?
Mai zuwa shine taƙaitaccen gabatarwa ga tsarin samar da ƙura na zamani.

1, ESI (Tsohon SupplierInvolvement maroki farkon sa hannu): Wannan mataki ne yafi wani fasaha tattaunawa tsakanin abokan ciniki da masu kaya game da samfurin zane da kuma mold ci gaban, da dai sauransu Babban manufar shi ne don bari masu kaya a fili gane samfurin zanen ta zane niyya da daidaici bukatun, da kuma ma. bari masu zanen samfur su fahimci samar da gyaggyarawa Babban manufar ita ce bari mai siyar ya fahimci manufar ƙirar samfurin da daidaitattun buƙatun, da kuma barin mai ƙirar samfurin ya fi fahimtar ƙarfin samar da ƙura da aikin aiwatar da samfur, don yin hakan. mafi m zane.

2, Quotation: Ciki har da farashin da mold, da rai na mold, da juyawa tsari, da yawan ton da ake bukata da na'ura da kuma isar lokaci na mold.(Ƙarin cikakken zance ya kamata ya haɗa da bayanai kamar girman samfur da nauyi, girman ƙira da nauyi, da sauransu.)

3, Order (Siya Order): Abokin ciniki odar, ajiya bayar da maroki oda yarda.

4, Production Planning and ScheduleArrangement: Wannan mataki bukatar amsa ga abokin ciniki ga takamaiman kwanan wata na isar da mold.

5,Tsarin Tsara： Pro / Injiniya, UG, Solidworks, AutoCAD, CATIA, da dai sauransu sune software mai yuwuwar ƙira.

6. Sayen kayan

7, sarrafa mold (Machining): da tafiyar matakai da hannu suna wajen juya, gong (milling), zafi magani, nika, kwamfuta gong (CNC), lantarki sallama (EDM), waya yankan (WEDM), daidaita nika (JIGGRINGING), Laser zane, goge baki, da sauransu.

8. Mold taro (Assembly)

9. Gwajin Mold (TrialRun)

10, Rahoton kimantawa (SER)

11. Samfurin amincewa da rahoton kimantawa (SERAPproval)

Moldyin

Abubuwan da ake buƙata don ƙirar ƙira da samarwa sune: madaidaicin ma'auni, m saman, m tsarin, high samar da ya dace, sauki aiki da kai, sauki yi, high rayuwa tsammanin, low cost, zane don saduwa da bukatun da tsari da kuma tattalin arziki m.

Ya kamata a tsara tsarin ƙirar ƙira da zaɓin sigogi ya kamata a yi la'akari da dalilai kamar taurin kai, jagora, tsarin saukewa, hanyar shigarwa da girman sharewa.Abubuwan da aka sawa na ƙirar ya kamata su kasance da sauƙin maye gurbin.Don gyare-gyaren filastik da gyare-gyaren simintin gyare-gyare, ya kamata kuma a ba da la'akari ga tsarin zube mai ma'ana, kwararar robobin robobi ko ƙarfe, matsayi da alkiblar shiga cikin rami.Don ƙara yawan aiki da rage zubar da hasara a cikin masu gudu, ana iya amfani da nau'i-nau'i masu yawa, inda za'a iya kammala samfurori iri ɗaya ko daban-daban a lokaci guda a cikin nau'i ɗaya.A cikin samar da taro, ya kamata a yi amfani da manyan ayyuka, daidaitattun daidaito da kuma tsawon rayuwa.

Ya kamata a yi amfani da gyare-gyaren tashoshi masu ci gaba don yin tambari, kuma ana iya amfani da gyare-gyaren carbide na ci gaba don ƙara rayuwar sabis.A cikin karamin tsari da kuma fitina na sababbin kayayyaki, molds tare da sauki molds, polyurethane roba m moly moly moly, zinc Alloy moly moly da super plasticity gami molds.Molds sun fara amfani da zane mai taimakon kwamfuta (CAD), watau ta hanyar tsarin tsarin da ke kan kwamfuta don inganta ƙirar ƙira.Wannan shi ne ci gaban shugabanci na mold zane.

Bisa ga tsarin halaye, da mold yin ya kasu kashi lebur naushi da yankan kyawon tsayuwa da rami molds tare da sarari.Yin naushi da yankan mutun suna amfani da daidaitaccen daidaita girman madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin mutun, wasu ma tare da daidaitawa mara tazara.Sauran ƙirƙira sun mutu, kamar sanyi extrusion ya mutu, mutuwar simintin gyare-gyare, mutuwar ƙarfe na foda, mutuwar robobi da mutuwar roba sune raƙuman ruwa, waɗanda ake amfani da su don samar da sassa masu girma uku.Ƙimar cavity suna da buƙatun ƙira a cikin kwatance 3: tsayi, faɗi da tsayi, kuma suna da sarƙaƙƙiya cikin siffa da wuyar ƙira.Gabaɗaya ana samar da ƙira a cikin ƙananan batches kuma cikin sassa ɗaya.Bukatun masana'antu suna da tsauri kuma daidai kuma suna amfani da injunan auna ma'auni da kayan aiki.

Lebur ya mutu da farko za a iya samu ta hanyar lantarki-etching sannan kuma ƙara haɓaka daidai ta hanyar kwane-kwane da niƙa tare.Siffar nika za a iya za'ayi da Tantancewar tsinkaya kwana nika inji ko surface nika inji tare da raguwa da kuma maido da dabaran nika inji, ko tare da musamman siffar nika kayan aikin a kan daidaici surface nika inji.Za'a iya amfani da injunan niƙa masu daidaitawa don daidaitaccen matsayi na kyawon tsayuwa don tabbatar da ingantattun nisa da nisan buɗewa.Hakanan ana iya amfani da na'urori masu sarrafa na'urori masu ƙima (CNC) ci gaba da orbital co-ordinate nika don niƙa kowane mai lankwasa da ƙulli.Ana yin gyare-gyaren rami mai zurfi ta hanyar injin kwane-kwane, EDM da injin lantarki.Haɗe-haɗen amfani da bayanan kwane-kwane da fasahar CNC, da ƙari na lebur mai kusurwa uku zuwa EDM, na iya haɓaka ingancin rami.Bugu da ƙari na busa electrolysis zuwa injin lantarki na iya ƙara yawan aiki.